WELDING / FIXED TABLE
Fixed-table welding cell
An integrated arrangement for frames and fabrications held in a fixed position.
- Layout
- Robot + worktable
- Workpieces
- Frames / fabrications
- Configuration
- Application-specific
INDUSTRIAL ROBOTICS / SYSTEM INTEGRATION
Robotic
systems.
Industrial integration.
We design and install robotic welding, palletizing and part-handling systems. We integrate machine vision, peripheral equipment and control systems.
KOUVALIAS Robotics → TALOS Robotics. Engineering since 1992.
Experience in
system integration.
30+years of experience
500+delivered solutions
1992established
From Greece.
For modern industry.
For modern industry.
01ROBOTIC SOLUTIONS
APPLICATION-SPECIFIC INTEGRATIONRobotic applications
in production.
We assess the process, required cycle time and material flow. We configure individual robotic cells or integrated installations to meet the application requirements.
01ROBOTIC WELDING
Robotic welding
Fixed-table cells, positioners and linear-axis arrangements.
023D SCAN → SEAM SELECTION → WELDING
No Programming Welding
Workpiece scanning, seam selection and welding without manually writing robot motion code.
03END-OF-LINE AUTOMATION
Robotic palletizing
Cobot, Lite IRMM, Pro IRFS and multi-station IRML.
04HANDLING & CUSTOM AUTOMATION
Custom robotic solutions
Part handling, machine tending and application-specific processes.
Engineering, integration and commissioning.Project stages
02INTEGRATED ROBOTIC SYSTEMS
SYSTEM CONFIGURATIONS / TALOS ROBOTICSWelding and
palletizing systems.
Established welding and palletizing architectures. We select the configuration and integrate the system around your workpiece, cycle and production line.
Robot · welding equipment · fixturing · protection · programming · commissioningTURNKEY INTEGRATION
Gripper · product infeed · pallet stations · patterns · conveyorsEND-OF-LINE AUTOMATION
WELDING / POSITIONER
Positioner welding cell
The workpiece is reoriented to give the robot access to the required welding faces.
- Layout
- Robot + positioner
- Access
- Multiple faces
- Tooling
- Dedicated fixtures
WELDING / LINEAR AXIS
Robot on a linear axis
An extended work envelope for long fabrications and multiple welding positions.
- Layout
- Robot + linear axis
- Application
- Long workpieces
- Travel
- Layout-dependent
TALOS PALLETIZER / COBOT
TALOS Cobot
Collaborative palletizing for smaller production units and frequent product changes.
- Robot payload
- 30 kg
- Cycle rate
- 8 / min
- Base
- Mobile base option
TALOS PALLETIZER / IRMM
TALOS Lite · IRMM
A compact industrial cell with manual pallet handling.
- Robot payload
- 120 kg
- Cycle rate
- 20 / min
- Footprint
- < 10 m²
TALOS PALLETIZER / IRFS
TALOS Pro · IRFS
Automation from product infeed through to pallet wrapping.
- Robot payload
- 120 kg
- Cycle rate
- 20 / min
- Pallet handling
- Automatic
TALOS PALLETIZER / IRML
TALOS Pro · IRML
Multi-station palletizing with automatic stacking-pattern changes.
- Robot payload
- 120 kg
- Cycle rate
- 12 / min
- Pallet stations
- Multiple
Welding arrangements are configured for the application. Table dimensions, reach, positioner load and axis travel are determined during engineering.
ROBOTIC PALLETIZING / INSTALLED SYSTEM
02:45Robotic case palletizing.
An installed system with robotic case palletizing, multiple pallet stations, automatic pallet transfer and central line monitoring.
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Palletizing system comparison
COBOT / IRMM / IRFS / IRML| Parameter | Cobot | Lite · IRMM | Pro · IRFS | Pro · IRML |
|---|---|---|---|---|
| Nominal robot payload | 30 kg | 120 kg | 120 kg | 120 kg |
| Published cycle rate | 8 / min | 20 / min | 20 / min | 12 / min |
| Pallet handling | Layout-dependent | Manual | Automatic | Multiple stations |
| Primary use | Frequent changes | Compact footprint | Full end-of-line | Multiple zones |
Payload figures refer to the robotic arm; gripper mass is included in sizing. Cycle rates are published reference values; the actual cycle depends on product, travel and pattern.
03NO PROGRAMMING WELDING
SCAN. SELECT. WELD.3D workpiece scanning.
Welding path generation.
Robotic welding without manually written code. For metal fabrication, small batches and production with many different workpieces.
NO PROGRAMMING WELDING / PROCESS DEMO
00:41From scanning to welding.
Watch the robot scan the workpiece and execute the weld, followed by close-ups of the finished seams. This video has no audio.
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01
POSITIONING
Positioning of the workpiece in the work area.
02
3D SCANNING
Acquisition of the actual workpiece geometry.
03
SEAM SELECTION
Seam selection in the software.
04
WELDING
The robot executes the weld job.
3D SCAN / DIGITAL GEOMETRYWorkpiece scanning.
Workpiece scanning.
Geometry acquisition.
The system scans the workpiece and captures its geometry in the working interface.
SEAM SELECTION / PATH CREATIONSeam selection.
Seam selection.
Job definition.
The operator selects seams in the software instead of writing motion code for each new path.
ROBOT EXECUTION / PRODUCTIONExecution of
Execution of
the welding job.
The robotic system executes the job. Part preparation and welding parameters remain part of application setup.
HIGH MIX / LOW VOLUME
Request a trial on your workpieceStructural parts · machine bases · tanks · shipbuilding structures
04ENGINEERING APPROACH
APPLICATION → SYSTEM → VALIDATIONEngineering criteria
for system configuration.
Robot selection is one part of the study. Performance comes from the combination of process, mechanical layout and production flow.
Workpiece & process
Material, thickness, joint geometry, assembly tolerances and target quality define the starting point for engineering.
Reach & fixturing
We assess torch access, part positioning and motion space, selecting a table, positioner or linear axis for the application.
Cycle & production flow
The total cycle includes loading, travel, processing and unloading. Palletizing also requires gripper, pattern and pallet-exchange assessment.
Controls & handover
Electrical design, equipment interfaces, functional checks, training and technical support complete the installation.
Path generation and seam tracking
PROGRAMMING / SCANNING / TRACKING| Technology | Conventional robotics | No Programming Welding | TALOS.EasyPath |
|---|---|---|---|
| How the path is defined | Teaching / programming | Scanning and seam selection | Tracking the actual seam |
| When it is used | Robot job preparation | Workpiece job creation | During welding execution |
| What it addresses | Repeatable geometry | Frequent changes / small batches | Seam position and geometry variations |
Technology selection and combination are assessed for the application, robot controller and workpiece geometry.
05TALOS ROBOT VISION
LASER TRIANGULATION / REAL-TIME CORRECTION
Seam tracking.
Robot path correction.
TALOS.EasyPath
Using laser triangulation, EasyPath measures seam position, gap and orientation. The vision controller processes the geometry and transmits corrections to the robot controller during welding.
Sensor head → Vision controller → Robot controllerJob and Task organizationJoint geometry teaching in the software
EasyPath technical overviewWatch EasyPath in operation An optical line of sight to the seam is required. System performance is assessed for the material and joint geometry of the application.
TALOS.EasyPath LASER SEAM TRACKING
OPERATING PRINCIPLEILLUSTRATIVE SIMULATION
TALOS.EASYPATH / LASER SEAM TRACKING
01:07Seam tracking with TALOS.EasyPath.
Actual footage of TALOS.EasyPath mounted on the robot, before and during welding. The close-up shows the laser line at the joint.
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KUKAYASKAWAFANUCABBUniversal
Robots
Robots
06SELECTED INSTALLATIONS
ENGINEERING IN ACTIONRobotic installations
and applications.
Selected installations for welding, palletizing, part handling and laser seam tracking.
06 / 06
07FROM CONCEPT TO PRODUCTION
Engineering, installation
and technical support.
We undertake mechanical and electrical design, equipment integration, programming and commissioning. Project delivery includes operator training and technical support.
Discuss your application01Engineering & design
We analyse the workpiece, production cycle and available space, select the equipment and develop the mechanical and electrical design.
02Build & installation
We assemble and install the system at your facility, with functional checks and commissioning.
03Programming & training
We program the application and train your team in cell operation and programming.
04Technical support
We support your production with maintenance, reprogramming and adaptation to new requirements.
SINCE
1992.ENGINEERING EXPERIENCE
1992.ENGINEERING EXPERIENCE
08COMPANY PROFILE
Robotic integration.
Machine vision technology.
KOUVALIAS Robotics evolves into TALOS Robotics. We bring our robotic integration experience and Talos Robot Vision’s laser seam tracking technology together under one identity.
Active in Greek and European industry since 1992, we provide engineering, installation and technical support for industrial automation systems.
KOUVALIAS RoboticsTALOS Robotics
09APPLICATION ENQUIRIES
Technical assessment
of your application.
Describe the product, process and required throughput so that we can assess the appropriate system configuration.
+30 210 9510170 sales@kouvalias.eu